{"id":1248,"date":"2017-03-24T13:30:51","date_gmt":"2017-03-24T18:30:51","guid":{"rendered":"http:\/\/www.balsaworkbench.com\/?page_id=1248"},"modified":"2017-09-09T17:43:35","modified_gmt":"2017-09-09T22:43:35","slug":"how-to-sand-aileron-tips","status":"publish","type":"page","link":"http:\/\/www.balsaworkbench.com\/?page_id=1248","title":{"rendered":"How to sand aileron tips"},"content":{"rendered":"<p>On the workbench I have a <a href=\"http:\/\/outerzone.co.uk\/plan_details.asp?ID=6505\">Wicked Wanda<\/a> from RCM Plans. \u00a0Before I can cover the plane, I still need to fit the ailerons. \u00a0As you can see in the first photo I have cut a pair of ailerons from tapered stock, but the tips are not finished yet.<\/p>\n<p><a href=\"http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0203.jpg\"><img decoding=\"async\" loading=\"lazy\" class=\"alignnone size-full wp-image-1249\" src=\"http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0203.jpg\" alt=\"DSC_0203\" width=\"3298\" height=\"1594\" \/><\/a><\/p>\n<p>I am going to show you a method of finishing the tips of strip ailerons. \u00a0This works well with slanted Hoerner tips as well as flat tips. \u00a0With a bit of care you can apply the same method to rounded wing tips. \u00a0Here&#8217;s what my wing tip looks like without the aileron.<\/p>\n<p><a href=\"http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0213.jpg\"><img decoding=\"async\" loading=\"lazy\" class=\"alignnone size-full wp-image-1260\" src=\"http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0213.jpg\" alt=\"DSC_0213\" width=\"1474\" height=\"838\" srcset=\"http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0213.jpg 1474w, http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0213-600x341.jpg 600w, http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0213-300x171.jpg 300w, http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0213-768x437.jpg 768w, http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0213-1024x582.jpg 1024w, http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0213-500x284.jpg 500w\" sizes=\"(max-width: 1474px) 100vw, 1474px\" \/><\/a><\/p>\n<p>The first step is to prepare the aileron root for the torque rod, if your plane is so equipped. \u00a0Measure and drill the hole, then cut a groove for the rod.<\/p>\n<p><a href=\"http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0205.jpg\"><img decoding=\"async\" loading=\"lazy\" class=\"alignnone size-full wp-image-1252\" src=\"http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0205.jpg\" alt=\"DSC_0205\" width=\"2290\" height=\"1390\" srcset=\"http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0205.jpg 2290w, http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0205-600x364.jpg 600w, http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0205-300x182.jpg 300w, http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0205-768x466.jpg 768w, http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0205-1024x622.jpg 1024w, http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0205-494x300.jpg 494w\" sizes=\"(max-width: 2290px) 100vw, 2290px\" \/><\/a><\/p>\n<p>Insert the rod and place a spacer at the root of the aileron. \u00a0I&#8217;m using a piece of 1\/32&#8243; plywood. \u00a0<a href=\"http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0206.jpg\"><img decoding=\"async\" loading=\"lazy\" class=\"alignnone size-full wp-image-1253\" src=\"http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0206.jpg\" alt=\"DSC_0206\" width=\"2510\" height=\"1882\" srcset=\"http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0206.jpg 2510w, http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0206-600x450.jpg 600w, http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0206-300x225.jpg 300w, http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0206-768x576.jpg 768w, http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0206-1024x768.jpg 1024w, http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0206-400x300.jpg 400w\" sizes=\"(max-width: 2510px) 100vw, 2510px\" \/><\/a><\/p>\n<p>The torque rod helps to hold the aileron in place later while you are sanding, so if you are building a plane with no torque rods (servos in the wings) you may find it useful to hold the aileron with masking tape.<\/p>\n<p>Now hold the aileron at a zero deflection angle, using the other aileron as a brace to hold it in place. \u00a0You could use a ruler of course, but I happen to have another aileron handy.<\/p>\n<p><a href=\"http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0208.jpg\"><img decoding=\"async\" loading=\"lazy\" class=\"alignnone size-full wp-image-1254\" src=\"http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0208.jpg\" alt=\"DSC_0208\" width=\"2342\" height=\"1942\" srcset=\"http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0208.jpg 2342w, http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0208-600x498.jpg 600w, http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0208-300x249.jpg 300w, http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0208-768x637.jpg 768w, http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0208-1024x849.jpg 1024w, http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0208-362x300.jpg 362w\" sizes=\"(max-width: 2342px) 100vw, 2342px\" \/><\/a><\/p>\n<p>You can see the unfinished end of the aileron in the above photo. \u00a0Now hold everything very firmly and\u00a0sand the end of the aileron flush with the wing tip using a sanding block.<\/p>\n<p><a href=\"http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0210.jpg\"><img decoding=\"async\" loading=\"lazy\" class=\"alignnone size-full wp-image-1255\" src=\"http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0210.jpg\" alt=\"DSC_0210\" width=\"2190\" height=\"1834\" srcset=\"http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0210.jpg 2190w, http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0210-600x502.jpg 600w, http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0210-300x251.jpg 300w, http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0210-768x643.jpg 768w, http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0210-1024x858.jpg 1024w, http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0210-358x300.jpg 358w\" sizes=\"(max-width: 2190px) 100vw, 2190px\" \/><\/a><\/p>\n<p>After you sand it, this is what it should look like.<\/p>\n<p><a href=\"http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0211.jpg\"><img decoding=\"async\" loading=\"lazy\" class=\"alignnone size-full wp-image-1256\" src=\"http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0211.jpg\" alt=\"DSC_0211\" width=\"2590\" height=\"1306\" \/><\/a> <a href=\"http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0212.jpg\"><img decoding=\"async\" loading=\"lazy\" class=\"alignnone size-full wp-image-1257\" src=\"http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0212.jpg\" alt=\"DSC_0212\" width=\"2454\" height=\"1830\" srcset=\"http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0212.jpg 2454w, http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0212-600x447.jpg 600w, http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0212-300x224.jpg 300w, http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0212-768x573.jpg 768w, http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0212-1024x764.jpg 1024w, http:\/\/www.balsaworkbench.com\/wp-content\/uploads\/2017\/03\/DSC_0212-402x300.jpg 402w\" sizes=\"(max-width: 2454px) 100vw, 2454px\" \/><\/a><\/p>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>On the workbench I have a Wicked Wanda from RCM Plans. \u00a0Before I can cover the plane, I still need to fit the ailerons. \u00a0As you can see in the first photo I have cut a pair of ailerons from &hellip; 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